Hinges are often found in plastic part design in order to reduce the number of components within an assembly or cut down manufacturing costs.
Living hinge plastic.
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Plastic living hinges are typically manufactured in an injection molding operation that creates all three parts at one time as a single piece and if correctly designed and constructed it can remain functional over the life of the part.
Double or triple living hinge.
The hinge below was shown previously as a straight hinge due to the plastic section in the middle of the hinge but it is also a triple hinge.
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A living hinge is a thin piece of plastic surrounded by thicker plastic that allows a part to fold or bend from 1 to 180 degrees.
Longer than other hinges piano hinges run the entire length of doors and lids for strength and durability.
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Polyethylene and polypropylene are considered to be the best resins for living hinges due to their excellent fatigue resistance.
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Due to the unique flow dynamics of plastic injection molding two bodies of plastic can be connected with a resilient hinge can be cycled indefinitely.
Also used throughout the medical industry and in the military where long life and resistance to harsh environments are essential.
Living hinge design is method that can accomplish both these tasks handily by replacing conventional hinge design methods with a flexible thin web of plastic.
This is simply the use of multiple hinges in the same place whether the number be two three or even more.
Plastic hinges are a lightweight alternative to metal hinges and provide smooth silent operation.
All of these hinges are pinless they have a flexible joint instead of a pin.
But as the part bends it creates strain called tensile stress.
Petro s coextruded living hinge combines impact modified acrylic wings with a polyester thermoplastic hinge membrane for full flexibility and long life.
They also have a standard clearance when they are closed the distance between the leaves is about half.